Over the years, QLCable Electronic has taken immense pride in producing high-quality wiring harnesses. This achievement is attributed to our well-equipped engineers who possess the expertise to design the best wiring harnesses for various applications.
Now, let’s delve deeper and gain a better understanding of wire harness design and engineering, as well as the optimal approaches to ensure quality in the final production.
Meaning of Wiring Harness Engineering
Cable assemblies can be described as a system of insulated conducting cables assembled using various insulating materials for application in different fields, including electrical systems. However, for a wiring harness to exist, it must undergo several stages, including the engineering process. This involves the application of various methods and tools to establish the foundation of an electrical system capable of delivering the required power and signals.
In simpler terms, wire harness engineering lays the groundwork for manufacturers to enjoy reliable and cost-effective approaches during wiring harness design. Despite the challenges posed by increasing price pressures, product complexity and configurations, and shortened program launch cycles, wiring harness design software aims to assist many companies in overcoming most of these engineering hurdles.
The implementation of simplified wiring harness models that aid the design process has also enabled manufacturers to reduce production costs while enhancing efficiency. This has led to an improvement in product quality within the market.
Functions of a Wire Harness
The primary role of a cable assembly is to organize individual cables into a cohesive unit, ensuring reliable and efficient transmission of electrical signals and power. With a wiring harness, experts can successfully incorporate intricate wire assemblies into any application, regardless of space constraints.
What Constitutes Wiring Harness Design?
The manufacturing process of a wiring harness begins with a design conceptualized by engineers. They assess the necessary requirements for a specific electrical system component and then develop a wiring harness capable of delivering the required information or power. An effective wiring harness design must effortlessly connect all essential components without interfering with the system’s critical operations or product purpose.
Consider this: a wiring harness in a vehicle must ensure a reliable power supply to the vehicle’s control systems while maintaining passenger comfort. Therefore, the wiring harness design must balance its effectiveness within the car with passenger comfort.
The Comprehensive Digital Twin Approach: A Superior Wiring Harness Design Method
Advancements in technology have enabled manufacturers to adopt innovative wiring harness approaches for better results. One notable method is the comprehensive digital twin approach, which involves digitalized and validated manufacturing process models. This approach facilitates cost-effective and efficient manufacturing, explaining why QLCable Electronic continues to integrate it into our wiring harness production.
Similarly, most vehicle manufacturing companies have adopted this approach to maintain accurate traceability of the car’s design and usage process. This has enabled companies to streamline their engineering approach, production expenses, and manufacturing performance, ultimately boosting profits.
Wiring Harness Design Software is the New Norm!
Digitalization plays a pivotal role in achieving and implementing superior outcomes in wire harness engineering. However, the sustainability and success of wire harness manufacturers largely hinge on their ability to meticulously design and optimize associated expenses within the manufacturing process, encompassing both labor and materials.
Fortunately, wiring harness software has emerged as a game-changer. With its assistance, designers can not only devise exceptional designs but also attain these objectives while:
- Refining up to 30% of the production cycle time
- Reducing design errors by up to 50%
- Enhancing formboard design time by 85%
