Your Trusted Flat Cable Assembly Provider
A professional flat ribbon cable assembly supplier in China, serving as a hub enterprise connecting the globe.
- Twisted flat cable assembly
- Standard flat ribbon cable assembly
- Rainbow flat cable assembly
- Round to flat cable assembly
- Custom flat cable assembly
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The Leading Manufacturer of Flat Cable Assemblies.
If your project or business requires importing flat cable assemblies, QLCable Electronic is your best choice for manufacturing flat ribbon cable assembly orders.
As one of the leading suppliers of flat ribbon cables, we offer a range of products, including IDC cable assemblies, gray ribbon cables, and rainbow ribbon cables, which are exported to America, Europe, Australia, Asia, Africa, and other regions.
Additionally, we provide various custom flat ribbon cable services tailored to customer needs. Our fully automated production line significantly reduces production time.
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The Best Custom Flat Ribbon Cable Factory
We provide custom ribbon cable assemblies with various cable pitches, including the common options of 0.635mm, 1.0mm, and 1.27mm. Additionally, we can customize ribbon cable assemblies with a variety of connectors, such as IDC connectors, DIP connectors, D-SUB headers, JST connectors, and more.
These assemblies are widely used in computers, instruments, electrical appliances, LED displays, automobiles, color TVs, DVDs, monitors, and other applications that require connectivity.
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Benefits of Flat Ribbon Assembly
- Flat wire connectors are user-friendly, enhancing reliability by reducing the likelihood of frequent wiring errors and malfunctions.
- They eliminate the need for fillers or tapes during production, helping to minimize the physical volume of the cables.
- These cables reduce skewing effects; with flat cables maintaining consistent electrical and physical lengths along with uniform dielectrics, signal delays within a flat cable assembly are significantly minimized.
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Flat Cable Assembly Factory
What should you know about flat cable assemblies?
Have you ever looked inside a PC? If so, you’ve likely encountered a series of ribbon cable connectors linking various components. These uniquely positioned connectors offer a broad range of functions, especially in situations where space is limited.
Keeping this in mind, let's explore what flat ribbon cable assemblies are and their significance for your project's applications.
What is a flat cable assembly?
Flat cable assemblies consist of multiple conducting wires running parallel to one another on flat planes. Their ribbon-like appearance is what gives them the name flat ribbon cable assemblies.
The distinctive feature of flat cable assemblies lies in their flat construction. Unlike most other cables, which typically have a circular design with one or more conductors, IDC ribbon cable assemblies are thin and offer limited flexibility. This design allows them to efficiently facilitate multiple connections simultaneously.
What are the characteristics of flat ribbon assemblies?
To effectively identify flat ribbon cable assemblies, you should consider two key features: the spacing, also known as the pitch, and the number of conductors used in manufacturing. Flat cables adhere to standard measurements, but this doesn't preclude the option for customized spacing solutions tailored to the specific needs and requirements of your application.
There is also a recommended standard scale for the number of conductors used. However, customization options remain widely available based on your specific needs and efficiency requirements.
What are the types of flat cable assembly?
Flat cable assemblies come in various types, including twisted and rainbow custom ribbon cable assemblies, each with its own unique features that distinguish them from one another. Let's outline four of the most common types of flat ribbon assemblies.
1. Twisted flat cable
Twisted flat cable assemblies are a variation of standard designs, featuring paired conductors that are twisted together. It’s important to note that this type of cable differs from twisted pair cables, as not all sections are twisted. The design of twisted flat cable assemblies allows for easy termination of PCB headers and connectors using standard IDC cable assembly methods. assembly
2. Standard Flat ribbon cable assembly
This IDC ribbon cable assembly is notable for its mass termination capability. A standard flat ribbon cable is easily recognizable by its typical gray color and is considered one of the most cost-effective flat wire connectors available.
3. Rainbow flat cable assembly
This cable type shares a similar construction design to the standard flat ribbon cable but is distinguished by its rainbow coloring. The vibrant colors are crucial for easily identifying and organizing each conductor. Rainbow flat cables may also have split ends for individual termination purposes and utilize standard cable color codes.
4. Round to flat cable assembly
Round-to-flat custom cables feature a core of twisted wires that form a circular shape. As the name implies, these cables have a circular formation, but the end is flat. This design allows this specific flat cable assembly to be compatible with IDC connectors.
What are the applications of flat cable assemblies?
Flat conductor cables play a crucial role in the internal workings of computer applications. Historically, these cables were utilized in earlier models like the Apple II and BBC micros. With advancements in technology, they are now widely used in nearly all types of machines. Today, common applications include hard drives, floppy drives, and wire harnesses.
Can using flat ribbon cable assemblies help save money on projects?
One notable feature of custom ribbon cables is their ease of termination. This is due to their controlled fixed spacing design, which allows for mass termination using installed IDC connectors. These IDC connectors utilize a forked contact type that penetrates the insulation to make contact with the conductor.
In most cases, both ends of a flat ribbon cable assembly will have installed IDC connectors. However, one end may sometimes use an IDC connector while the other end is crimped or fused. The use of IDC connectors simplifies termination, making the integration of flat cable assemblies easier. This approach can save both time and money for the project compared to less efficient alternatives.
What are the benefits of flat ribbon assembly?
Flat cables provide numerous advantages when utilized. Here are some benefits of using IDC ribbon cable assemblies:
- The use of these cables eliminates excess wiring, resulting in weight reduction. Their design and manufacturing contribute to mechanical efficiency, allowing for cables that don’t require larger conductors for added strength.
- Highly flexible, these cables can be used in industrial applications that demand significant bending and movement.
