Custom Overmolded Cable Assemblies

M5 Cable Assembly

M5 cable assembly is a cable using an M5 connector.

The M5 connector stands out as one of the smallest in factory automation, specifically engineered for sensors with a 5MM connection diameter. In recent times, it has gained widespread adoption in diverse fields such as industrial measurement cameras, electric bicycle signal transmission, and beyond.

Boasting an anti-vibration and anti-rotation design, the M5 connector ensures a stable and reliable connection, making it an ideal choice for installation on equipment with limited space constraints.

Overmolded Cable Forming
Cable Molding and Overmold
Cable Termination Overmolding
Cable Termination Overmolding
Injection Molding Process
Overmolded Cable Connector
Cable Warehouse
Connector Warehouse
Mold Warehouse
Shipment Warehouse
Wire Warehouse
Terminal Warehouse
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An Overview of M5 Cable Assembly

Internet connectivity has emerged as a necessity in our daily lives, with nearly every activity and endeavor we pursue requiring an internet connection. While some individuals prefer WI-FI connectivity, the majority opts for a fast and dependable Ethernet connection at home. Among the most sought-after options is the M5 connector system, which offers a comprehensive solution for IO modules and M5 cable assemblies.

M5 cable assemblies feature two or three conductors wrapped in a round, biocompatible cable that includes a spiral shield. The cable jackets come in flexible and slender diameters of either 2.6 mm or 2.8 mm, making the M5 cable assembly resilient against various environmental stressors such as abrasion, grinding, and scratching. These cable assemblies are available with PVC or PUR jackets.

PVC M5 Cable Assembly Applications

Polyvinyl Chloride (PVC) serves as a key component in the construction of M5 cable assemblies. Known for its durability and longevity, PVC becomes easily pliable when heated. Its heat resistance ranges from -40 to 105°C, allowing it to withstand exposure to heat. Furthermore, PVC can offer a lifespan of 25-30 years. The PVC used in M5 cables effectively provides a robust shield, safeguarding the cable from damage caused by external materials.

The PVC M5 cable assembly is renowned for enabling individuals to utilize M5 cables even in severe conditions, such as extreme cold, heat, and chemical exposure. Consequently, these cables exhibit a long lifespan before they sustain wear or damage.Other advantages are;

  • PVC M5 cable assemblies are durable as they can serve you for 25 to 30 years.
  • They can withstand the effects of different chemicals, weathering, corrosion, and abrasion.
  • They are proven to be good or electricity proof if accidentally subjected to electricity.

PUR, an abbreviation for Polyurethane, is a material utilized in the manufacturing of cable assemblies. PUR M5 cable assemblies are halogen-free and exhibit enhanced chemical and mechanical resistance, as well as flame retardancy, making them highly effective in harsh environments. Due to its rubber-like nature, Polyurethane renders the M5 cables significantly more flexible compared to PVC. This rubbery texture also contributes to their bend-resistance, rendering them robust in the construction of M5 cable assemblies. Additionally, they possess notch-resistance, low-temperature flexibility, and are abrasion-resistant.

A PUR M5 cable assembly offers numerous advantages. Similar to PVC, PUR cables can effectively endure harsh conditions that might otherwise severely damage the cable, leading to connection issues and data loss.

  • It resists most chemicals and solvents.
  • It has long-lasting flexibility and elasticity.
  • Has an outstandingly low and high-temperature performance.
  • It serves to be a great waterproof jacket for M5 cables.

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