Custom Sensor Cable Assembies Manufacturer
QLCable Electronic has been offering premium sensor cable fabrication services for over 20 years. We are capable of handling everything from design and prototyping to welding.
- A choice of components and jacket materials to match demanding requirements
- Resistance to high temperature excursions without melting
- Tough durable insulations with outstanding mechanical and abrasion performance
- Having the capability to be fully submerged in hot oil without degradation
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QLCable Electronic Custom Sensor Cables
Sensor cables are utilized in control and industrial applications. These cables are primarily used for safely transmitting data between devices and facilitating communication across various networks.
QLCable Electronic's pre-assembled wiring harnesses are also compatible with proximity switches, sensors, and transducers. We also provide a comprehensive range of high-quality wire harnesses from top industry brands such as Phoenix Contact, Molex, Lumberg, and Harting, among others.
Various Sensor Cable Assembies
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Send Your Inquiry Today
Send Your Inquiry Today
Send Your Inquiry Today
Advantages of QLCable Electronic Sensor Cables
Reduce Downtime
QLCable Electronic's sensor cables aid in minimizing downtime, especially in harsh environments, due to their reliable standard solutions and easy installation capabilities.
High Flexibility
Our cable's plug-and-play configuration facilitates rapid installation and design flexibility within an industrial setting. The sensor cable is customized according to customer specifications.
Customized Solution
We provide tailored solutions through an extensive portfolio of sensor cable assemblies, which includes connectivity options that adhere to various industry standards to meet diverse customer needs.
IP67 Tested
Our cables have undergone IP67 testing and sealing to eliminate any possibility of faulty wiring and to guarantee a reliable connection. A secure connection can be established even under extreme environmental conditions.
Temperature Sensor Cable Assembly
Temperature sensor wire harnesses play a vital role in numerous applications. QLCable Electronic's NTC ring and epoxy-coated temperature sensor cable assembly features a ring terminal, micro-lock plus connector, and thermal conductive epoxies. This ensures that the sensor cable offers a more dependable, market-ready solution for various temperature sensing applications.
In both the consumer and home appliance industries, temperature-sensing devices are typically limited to one area of application within the device. However, our NTC Ring Terminal wire harness can be effortlessly mounted anywhere within the product to provide precise temperature-sensing services.
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Sensor/actuator Cables
Assembled cables facilitate easy and quick connection of various connector sensors. The advantage lies in the ability to choose from a wide range of sensor and actuator cable options and qualities.
However, for applications exceeding the classical specifications in an industrial environment, QLCable Electronic is more than willing to design and manufacture a customized product solution upon request.
Our sensor cable is versatile and durable. Nothing enhances your machine operation more than a well-crafted sensor cable!
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Sensor Cables for Unique Application
QLCable Electronic's sensor cable assemblies are capable of transmitting signals, data, and information between devices. These cables are crucial for ensuring safe connections and the effective operation of machines or equipment. Some common applications of QLCable Electronic's sensor cables include:
- Outdoor applications like construction machinery
- In drag chains and robots
- Power applications, even if the area doesn’t have lots of space
- Railway applications with a specific vibration and fire requirement
- In the food industry for product contact and splash zones
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About QLCable Electronic Custom Sensor Cables Capabilities
In practical applications, sensor cables often face high demands due to mechanical stress, temperature variations, and contact with grease or oil. However, QLCable Electronic's extensive range of sensor cables is ideally suited for various harsh operating conditions, including:
Temperature ranging from -25 to +85 degrees
- UL-approved cable and material qualities
- Available PUR and PVC cables
Characteristics of Sensor Cable
Sensor cable assemblies are frequently utilized within cable harnesses or conduits to safeguard them from the detrimental effects of vibrations, UV exposure, moisture, and chemical abrasions. However, for the sensor cable to provide such protection, its design and production must be flexible, durable, and robust.
The outer sheaths must be both resilient and resistant to these elements. The connectors must fit tightly and securely to ensure effective outcomes, particularly in harsh and demanding industrial environments. QLCable Electronic's cables are rated IP67 for superior protection against water and dust ingress.
Advanced Shielding Technology
Advanced shielding technology represents a groundbreaking concept for shielding assembled connectors. During the manufacturing process, the liquid metal fully envelops the cable shielding, ensuring comprehensive protection and effective shield connection. This allows for an enhanced transmission of data, power, and signals, even under challenging environmental conditions.
As such, you can rely on QLCable Electronic's future-proof cabling assemblies, which are designed using cutting-edge automation techniques.
The Features of Sensor Cable Assembly
Sheath Material
QLCable Electronic's sensor cable offers an extensive selection of outer jacket materials, including PUR, PVC, TPE, halogen-free, and TPU. The material choice and assembly method largely depend on the specific application where the cable will be utilized.
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Cable Size
QLCable Electronic sensor cables are available in various sizes, primarily quoted in terms of their cross-sectional area (CSA).
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Connector Type
QLCable Electronic's sensor cable assembly connectors can be either angled or straight-plugged, accommodating popular sensor connector types such as M8, M5, M12, and M23 circular connectors. These connectors also come with pole formats, with 3P, 4P, and 5P being among the most commonly used.
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Sensor Cable Assembly in China
With over 20 years of experience in this industry, we provide comprehensive customization services for custom sensor cables tailored to our customers' specific requests and requirements.
Sensor Cable Assemblies: The Ultimate Guide
Over the years, the wire harness industry has undergone numerous innovations, with new types of wire harnesses and cable assemblies being introduced daily. Sensor cable assemblies constitute just a fraction of the wire harnesses available in the current market.
Sensor cable assemblies are indispensable for various applications. Therefore, it is crucial to understand what they are and their significance to different industries.
What are the merits of sensor cable assemblies?
Sensor wiring harnesses are designed with unique features tailored to specific applications. This implies that sensor cable assemblies are crafted with a design specifically intended to meet the needs of your project's application.
As a result, they possess the capabilities to ensure maximum efficiency during application, making these cables particularly noteworthy.
You can obtain a sensor cable assembly that is engineered with features such as a vent tube, shielding, strength member, and critical outer diameter (OD), among others. Each of these features plays a crucial role in the application of the cable.
What are sensor cable assemblies applications?
Sensor cable assemblies have numerous applications with varying intended uses. The majority of sensors used in different application types are piezoelectric sensors, which are responsible for measuring acceleration, pressure, force, and strain.
At Eco Cables, we pride ourselves on offering the best sensor cable assemblies that can be utilized in various industries, including marine, aerospace, military, wind energy, and autonomous vehicles, among others.
Here are other common applications of sensor wiring harness:
- Pressure – automotive, industrial, and applications of measuring oil, water, and gas.
- Temperature – applied in the measurement of temperature within ambient environments.
- Vibration sensors – aerospace, railway, and automotive measurement within critical applications.
- Submersible level – tank level, well, surface, and groundwater sensor cable measurement application.
What are some of the materials used in manufacturing sensor cable assemblies?
The common materials found within the sensor cable assembly include polyethylene, FEP, and polyurethane.
How do you select a sensor cable insulation and a jacket that’s perfect for the application?
Many factors need to be considered here. Therefore, it is crucial to take into account various aspects such as abrasion resistance, flexibility, voltage, and chemical compatibility.
At QLCable Electronic, we always collaborate closely with our customers to better understand the application of the cable and the environment in which it will be used. This aids in selecting suitable materials for the sensor cable assembly to ensure optimal performance.
